Cold heading steel, known in Chinese standards as steel for cold heading and cold extrusion, is a specialized material used extensively in the production of screws, pins, nuts, and other fasteners through the cold heading process. This process involves shaping metal at room temperature using one or more impacts, making it a cost-effective and efficient manufacturing method that improves material utilization and performance through work hardening.ย Since the 1980s, Chinese state-owned steel mills have been developing cold heading steel, advancing the production techniques and quality standards. Continuous research and development have led to improved performance and broader applications.
Cold heading steel is categorized into non-heat-treated, surface-hardening, tempered, and boron-containing tempered types based on its chemical composition. Key characteristics include:
ย
High Cleanliness:ย The steel must have low levels of impurities such as sulfur (S) and phosphorus (P).
Surface Quality:ย Strict surface quality requirements to prevent defects during forming.
Spheroidizingย Annealing:ย For steels with carbon content above 0.25%, spheroidizing annealing is required to enhance cold heading performance.
Controlled Composition:ย Low and medium carbon quality carbon structural steels and quality alloy structural steels are commonly used, with controlled silicon (Si) and aluminum (Al) contents to avoid martensite, bainite, and Widmanstรคtten structures.
The cold heading process offers several benefits over traditional hot rolling and machining:
Material Savings:ย Reduces material waste by up to 30%.
Enhanced Mechanical Properties:ย Work hardening increases tensile strength and performance.
Improved Dimensional Accuracy:ย Produces components with high precision and surface finish.
Increased Productivity:ย Faster production rates compared to traditional machining.
Cold heading steel is produced using advanced manufacturing techniques to ensure high performance and quality:
Raw Material Selection:ย High-quality carbon and alloy steels are chosen for their purity and composition.
Controlled Rolling and Cooling:ย This process ensures a fine-grain structure and spheroidized carbide distribution, improving plasticity and cold heading performance.
Heat Treatment:ย Includes spheroidizing annealing to enhance formability.
Surface Treatment:ย The steel undergoes rigorous surface treatments to meet strict quality standards.
Cold heading steel is used in various industries due to its excellent cold forming properties:
Automotive Industry:ย For manufacturing fasteners, bolts, and screws that require high strength and precision.
Shipbuilding:ย Utilized in producing critical components that demand durability and reliability.
Machinery Manufacturing:ย Used for various mechanical parts and fasteners.
Electronics and Appliances: For small precision components and fasteners.
Construction:ย Employed in producing fasteners and connectors for lightweight steel structures.
Diameter: ฯ12-100mm
Length: 4-12m
โ ใNon-Heat-Treated Steel for Cold Heading and Cold Extrusion | |||||||
NO. | Grade | Chemical Composition (Mass Fraction) /% | |||||
C | Si | Mn | P | S | Alta | ||
1 | ML04Al | โค0.06 | โค0.10 | 0.20~0.40 | โค0.035 | โค0.035 | โฅ0.020 |
2 | ML06Al | โค0.08 | โค0.10 | 0.30~0.60 | โค0.035 | โค0.035 | โฅ0.020 |
3 | MI08AI | 0.05~0.10 | โค0.10 | 0.30~0.60 | โค0.035 | โค0.035 | โฅ0.020 |
4 | ML10Al | 0.08~0.13 | โค0.10 | 0.30~0.60 | โค0.035 | โค0.035 | โฅ0.020 |
5 | ML10 | 0.08~0.13 | 0.10~0.30 | 0.30~0.60 | โค0.035 | โค0.035 | |
6 | ML12Al | 0.10~0.15 | โค0.10 | 0.30~0.60 | โค0.035 | โค0.035 | โฅ0.020 |
7 | ML12 | 0.10~0.15 | 0.10~0.30 | 0.30~0.60 | โค0.035 | โค0.035 | โ |
8 | ML15Al | 0.13~0.18 | โค0.10 | 0.30~0.60 | โค0.035 | โค0.035 | โฅ0.020 |
9 | ML15 | 0.13~0.18 | 0.10~0.30 | 0.30~0.60 | โค0.035 | โค0.035 | |
10 | ML20Al | 0.18~0.23 | โค0.10 | 0.30~0.60 | โค0.035 | โค0.035 | โฅ0.020 |
11 | ML20 | 0.18~0.23 | 0.10~0.30 | 0.30~0.60 | โค0.035 | โค0.035 | โ |
ย When measuring acid-soluble aluminum (Als), Als should be โฅ0.015%. |
โกใSurface Hardening Steel for Cold Heading and Cold Extrusionย | ||||||||
NO. | Grade | Chemical Composition (Mass Fraction) /% | ||||||
C | Si | Mn | P | S | Cr | Alta | ||
1 | ML18Mn | 0.15~0.20 | โค0.10 | 0.60~0.90 | โค0.030 | โค0.035 | โฅ0.020 | |
2 | ML20Mn | 0.18~0.23 | โค0.10 | 0.70~1.00 | โค0.030 | โค0.035 | โ | โฅ0.020 |
3 | ML15Cr | 0.13~0.18 | 0.10~0.30 | 0.60~0.90 | โค0.035 | โค0.035 | 0.90~1.20 | โฅ0.020 |
4 | ML20Cr | 0.18~0.23 | 0.10~0.30 | 0.60~0.90 | โค0.035 | โค0.035 | 0.90~1.20 | โฅ0.020 |
In Table โ , grades 4 to 11 are also suitable for surface hardening steels. | ||||||||
When measuring acid-soluble aluminum (Als), Als should be โฅ0.015%. |
โขใQuenched and Tempered Steel for Cold Heading and Cold Extrusionย | ||||||||
NO. | Grade | Chemical Composition (Mass Fraction) /% | ||||||
C | Si | Mn | P | S | Cr | Mo | ||
1 | ML25 | 0.23~0.28 | 0.10~0.30 | 0.30~0.60 | โค0.025 | โค0.025 | ||
2 | ML30 | 0.28~0.33 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | ||
3 | ML35 | 0.33~0.38 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | ||
4 | ML40 | 0.38~0.43 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | ||
5 | ML45 | 0.43~0.48 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | ||
6 | ML15Mn | 0.14~0.20 | 0.10~0.30 | 1.20~1.60 | โค0.025 | โค0.025 | ||
7 | ML25Mn | 0.23~0.28 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | ||
8 | ML30Cr | 0.28~0.33 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | 0.90~1.20 | |
9 | ML35Cr | 0.33~0.38 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | 0.90~1.20 | |
10 | ML40Cr | 0.38~0.43 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | 0.90~1.20 | |
11 | ML45Cr | 0.43~0.48 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | 0.90~1.20 | |
12 | ML20CrMo | 0.18~0.23 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | 0.90~1.20 | 0.15~0.30 |
13 | ML25CrMo | 0.23~0.28 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | 0.90~1.20 | 0.15~0.30 |
14 | ML30CrMo | 0.28~0.33 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | 0.90~1.20 | 0.15~0.30 |
15 | ML35CrMo | 0.33~0.38 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | 0.90~1.20 | 0.15~0.30 |
16 | ML40CrMo | 0.38~0.43 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | 0.90~1.20 | 0.15~0.30 |
17 | ML45CrMo | 0.43~0.48 | 0.10~0.30 | 0.60~0.90 | โค0.025 | โค0.025 | 0.90~1.20 | 0.15~0.30 |
โฃใBoron-Containing Quenched and Tempered Steel for Cold Heading and Cold Extrusionย | |||||||||
NO. | Grade | Chemical Composition (Mass Fraction) /% | |||||||
C | Sia | Mn | P | S | Bb | Altc | Others | ||
1 | ML20B | 0.18~0.23 | 0.10~0.30 | 0.60~0.90 | โค 0.025 |
โค 0.025 |
0.0008~0.0035 | โฅ 0.020 |
|
2 | ML25B | 0.23~0.28 | 0.10~0.30 | 0.60~0.90 | |||||
3 | ML30B | 0.28~0.33 | 0.10~0.30 | 0.60~0.90 | |||||
4 | ML35B | 0.33~0.38 | 0.10~0.30 | 0.60~0.90 | |||||
5 | ML15MnB | 0.14~0.20 | 0.10~0.30 | 1.20~1.60 | |||||
6 | ML20MnB | 0.18~0.23 | 0.10~0.30 | 0.80~1.10 | |||||
7 | ML25MnB | 0.23~0.28 | 0.10~0.30 | 0.90~1.20 | โ | ||||
8 | ML30MnB | 0.28~0.33 | 0.10~0.30 | 0.90~1.20 | |||||
9 | ML35MnB | 0.33~0.38 | 0.10~0.30 | 1.10~1.40 | |||||
10 | ML40MnB | 0.38~0.43 | 0.10~0.30 | 1.10~1.40 | |||||
11 | ML37CrB | 0.34~0.41 | 0.10~0.30 | 0.50~0.80 | Cr:0.20~0.40 | ||||
12 | ML15MnVB | 0.13~0.18 | 0.10~0.30 | 1.20~1.60 | V:0.07~0.12 | ||||
13 | ML20MnVB | 0.18~0.23 | 0.10~0.30 | 1.20~1.60 | โค 0.025 |
โค 0.025 |
0.0008~ 0.0035 |
โฅ 0.020 |
V:0.07~0.12 |
14 | ML20MnTiB | 0.18~0.23 | 0.10~0.30 | 1.30~1.60 | Ti:0.04~0.10 | ||||
Through consultation between the supplier and the buyer, the lower limit of silicon content can be less than 0.10%. If the hardenability and mechanical properties meet the requirements, the lower limit of boron content can be relaxed to 0.0005%. When measuring acid-soluble aluminum (Als), Als should be โฅ 0.015%. |
โคใNon-Quenched and Tempered Steel for Cold Heading and Cold Extrusionย ๏ผๅบๅทๆฏ้็๏ผ | ||||||||
NO. | Grade | Chemical Composition (Mass Fraction) /% | ||||||
C | Si | Mn | P | S | Nb | V | ||
1 | MFT8 | 0.16~0.26 | โค0.30 | 1.20~1.60 | โค0.025 | โค0.015 | โค0.10 | โค0.08 |
2 | MFT9 | 0.18~0.26 | โค0.30 | 1.20~1.60 | โค0.025 | โค0.015 | โค0.10 | โค0.08 |
3 | MFT10 | 0.08~0.14 | 0.20~0.35 | 1.90~2.30 | โค0.025 | โค0.015 | โค0.20 | โค0.10 |
ย According to the requirements of different strength levels and specifications, elements such as Cr and B can be added. |
โ ใNon-Heat-Treated Steel for Cold Heading and Cold Extrusion | |||||
GB | GB/T 6478 -2001 |
ISO 4954 1993 |
EN 10263-2: 2001 |
JIS G3507-1: 2010 |
ASTM A29/ A29M-12 |
ML04Al | ML04Al | CC4A | C4C | โ | 1005 |
ML06Al | โ | โ | โ | SWRCH6A | 1006 |
ML08Al | ML08Al | CC8A | C8C | SWRCH8A | 1008 |
ML10Al | ML10Al | CC11A | C10C | SWRCH10A | 1010 |
ML10 | CC11A | C10C | SWRCH10K | 1010 | |
ML12Al | โ | SWRCH12A | 1012 | ||
ML12 | SWRCH12K | 1012 | |||
ML15Al | ML15Al | CC15A | C15C | SWRCH15A | 1015 |
ML15 | ML15 | CC15K | C15C | SWRCH15K | 1015 |
ML20Al | ML20Al | CC21A | C20C | SWRCH20A | 1020 |
ML20 | ML20 | CC21K | C20C | SWRCH20K | 1020 |
โกใSurface Hardening Steel for Cold Heading and Cold Extrusion | |||||
GB | GB/T 6478 -2001 |
ISO 4954: 1993 |
EN 10263-2 2001 |
JIS G3507-1: 2010 |
ASTM A29/ A29M-12 |
ML18Mn | ML18Mn | CE16E4 | C17E2C | SWRCH18A | 1018 |
ML20Mn | ML22Mn | CE20E4 | C17E2C | SWRCH22A | 1022 |
ML15Cr | โ | SCr415 | 5115 | ||
ML20Cr | ML20Cr | 20Cr4E | 17Cr3 | SCr420 | 5120 |
โขใQuenched and Tempered Steel for Cold Heading and Cold Extrusion | |||||
GB | GB/T 6478 -2001 |
ISO 4954: 1993 |
EN 10263-4: 2001 |
JIS G3507-1: 2010 |
ASTM A29/ A29M-12 |
ML25 | ML25 | SWRCH25K | 1025 | ||
ML30 | ML30Mn | CE28E4 | SWRCH30K | 1030 | |
ML35 | ML35Mn | CE35E4 | C35EC | SWRCH35K | 1035 |
ML40 | ML40 | CE40E4 | SWRCH40K | 1040 | |
ML45 | ML45 | CE45E4 | C45EC | SWRCH45K | 1045 |
ML25Mn | ML25Mn | CE28E4 | SWRCH25K | 1026 |
โฃใBoron-Containing Quenched and Tempered Steel for Cold Heading and Cold Extrusion | |||||
GB | GB/T 6478 -2001 |
ISO4954 1993 |
EN 10263-2: 2001 |
JIS G4053: 2008 |
ASTM A29/ A29M-12 |
ML30Cr | โ | SCr430 | 5130 | ||
ML35Cr | ML37Cr | 34Cr4E | 34Cr4 | SCr435 | 5135 |
ML40Cr | ML40Cr | 41Cr4E | 41Cr4 | SCr440 | 5140 |
ML45Cr | โ | โ | SCr445 | 5145 | |
ML20CrMo | โ | โ | โ | SCM420 | 4120 |
ML25CrMo | โ | 25CrMo4E | 25CrMo4 | SCM425 | โ |
ML30CrMo | ML30CrMo | SCM430 | 4130 | ||
ML35CrMo | ML35CrMo | 34CrMo4E | 34CrMo4 | SCM435 | 4135 |
ML40CrMo | ML42CrMo | 42CrMo4E | 42CrMo4 | SCM440 | 4140 |
ML45CrMo | โ | โ | SCM445 | 4145 |
โคใNon-Quenched and Tempered Steel for Cold Heading and Cold Extrusion | |||||
GB | GB/T 6478 -2001 |
ISO 4954: 1993 |
EN 10263-4: 2001 |
JIS G3508-1: 2010 |
ASTM A29/A29M-12 ASTM A510/A510M-13 |
ML20B | ML20B | CE20BG1 | 17B2 | SWRCHB223 | 10B21 |
ML25B | โ | 25B2 | SWRCHB526 | 10B26 | |
ML30B | ML28B | CE28B | 28B2 | SWRCHB331 | 10B30 |
ML35B | ML35B | CE35B | 38B2 | SWRCHB234 | 10B35 |
ML15MnB | ML15MnB | โ | 17MnB4 | SWRCHB620 | โ |
ML20MnB | ML20MnB | CE20BG2 | 20MnB4 | SWRCHB320 | 10B22 |
ML25MnB | โ | โ | 27MnB4ใ23MnB4 | SWRCHB526 | โ |
ML30MnB | 30MnB4 | SWRCHB331 | โ | ||
ML35MnB | ML35MnB | 35MnB5E | 37MnB5 | SWRCHB734 | โ |
ML40MnB | โ | โโ | โ | โ | |
ML37CrB | โโ | 37CrB1E | โ | โ | |
ML20MnTiB | ML20MnTiB | โ | โ | โ | |
ML15MnVB | ML15MnVB | โ | โ | โ | โ |
ML20MnVB | ML20MnVB | โ | โ | โ | โ |