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Overview

Cold heading steel, known in Chinese standards as steel for cold heading and cold extrusion, is a specialized material used extensively in the production of screws, pins, nuts, and other fasteners through the cold heading process. This process involves shaping metal at room temperature using one or more impacts, making it a cost-effective and efficient manufacturing method that improves material utilization and performance through work hardening.ย Since the 1980s, Chinese state-owned steel mills have been developing cold heading steel, advancing the production techniques and quality standards. Continuous research and development have led to improved performance and broader applications.

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Characteristics

Cold heading steel is categorized into non-heat-treated, surface-hardening, tempered, and boron-containing tempered types based on its chemical composition. Key characteristics include:

ย 

High Cleanliness:ย The steel must have low levels of impurities such as sulfur (S) and phosphorus (P).

Surface Quality:ย Strict surface quality requirements to prevent defects during forming.

Spheroidizingย Annealing:ย For steels with carbon content above 0.25%, spheroidizing annealing is required to enhance cold heading performance.

Controlled Composition:ย Low and medium carbon quality carbon structural steels and quality alloy structural steels are commonly used, with controlled silicon (Si) and aluminum (Al) contents to avoid martensite, bainite, and Widmanstรคtten structures.

 

The cold heading process offers several benefits over traditional hot rolling and machining:

Material Savings:ย Reduces material waste by up to 30%.

Enhanced Mechanical Properties:ย Work hardening increases tensile strength and performance.

Improved Dimensional Accuracy:ย Produces components with high precision and surface finish.

Increased Productivity:ย Faster production rates compared to traditional machining.

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Production Process

Cold heading steel is produced using advanced manufacturing techniques to ensure high performance and quality:

Raw Material Selection:ย High-quality carbon and alloy steels are chosen for their purity and composition.

Controlled Rolling and Cooling:ย This process ensures a fine-grain structure and spheroidized carbide distribution, improving plasticity and cold heading performance.

Heat Treatment:ย Includes spheroidizing annealing to enhance formability.

Surface Treatment:ย The steel undergoes rigorous surface treatments to meet strict quality standards.

Applications

Cold heading steel is used in various industries due to its excellent cold forming properties:

Automotive Industry:ย For manufacturing fasteners, bolts, and screws that require high strength and precision.

Shipbuilding:ย Utilized in producing critical components that demand durability and reliability.

Machinery Manufacturing:ย Used for various mechanical parts and fasteners.

Electronics and Appliances: For small precision components and fasteners.

Construction:ย Employed in producing fasteners and connectors for lightweight steel structures.

Common Sizes

  • Hot-Rolled Round Bar:

Diameter: ฯ†12-100mm

Length: 4-12m

Chemical Composition

โ‘ ใ€€Non-Heat-Treated Steel for Cold Heading and Cold Extrusion
NO. Grade Chemical Composition (Mass Fraction) /%
C Si Mn P S Alta
1 ML04Al โ‰ค0.06 โ‰ค0.10 0.20~0.40 โ‰ค0.035 โ‰ค0.035 โ‰ฅ0.020
2 ML06Al โ‰ค0.08 โ‰ค0.10 0.30~0.60 โ‰ค0.035 โ‰ค0.035 โ‰ฅ0.020
3 MI08AI 0.05~0.10 โ‰ค0.10 0.30~0.60 โ‰ค0.035 โ‰ค0.035 โ‰ฅ0.020
4 ML10Al 0.08~0.13 โ‰ค0.10 0.30~0.60 โ‰ค0.035 โ‰ค0.035 โ‰ฅ0.020
5 ML10 0.08~0.13 0.10~0.30 0.30~0.60 โ‰ค0.035 โ‰ค0.035
6 ML12Al 0.10~0.15 โ‰ค0.10 0.30~0.60 โ‰ค0.035 โ‰ค0.035 โ‰ฅ0.020
7 ML12 0.10~0.15 0.10~0.30 0.30~0.60 โ‰ค0.035 โ‰ค0.035 โ€”
8 ML15Al 0.13~0.18 โ‰ค0.10 0.30~0.60 โ‰ค0.035 โ‰ค0.035 โ‰ฅ0.020
9 ML15 0.13~0.18 0.10~0.30 0.30~0.60 โ‰ค0.035 โ‰ค0.035
10 ML20Al 0.18~0.23 โ‰ค0.10 0.30~0.60 โ‰ค0.035 โ‰ค0.035 โ‰ฅ0.020
11 ML20 0.18~0.23 0.10~0.30 0.30~0.60 โ‰ค0.035 โ‰ค0.035 โ€”
ย When measuring acid-soluble aluminum (Als), Als should be โ‰ฅ0.015%.

 

 

โ‘กใ€€Surface Hardening Steel for Cold Heading and Cold Extrusionย 
NO. Grade Chemical Composition (Mass Fraction) /%
C Si Mn P S Cr Alta
1 ML18Mn 0.15~0.20 โ‰ค0.10 0.60~0.90 โ‰ค0.030 โ‰ค0.035 โ‰ฅ0.020
2 ML20Mn 0.18~0.23 โ‰ค0.10 0.70~1.00 โ‰ค0.030 โ‰ค0.035 โ€” โ‰ฅ0.020
3 ML15Cr 0.13~0.18 0.10~0.30 0.60~0.90 โ‰ค0.035 โ‰ค0.035 0.90~1.20 โ‰ฅ0.020
4 ML20Cr 0.18~0.23 0.10~0.30 0.60~0.90 โ‰ค0.035 โ‰ค0.035 0.90~1.20 โ‰ฅ0.020
In Table โ‘ , grades 4 to 11 are also suitable for surface hardening steels.
When measuring acid-soluble aluminum (Als), Als should be โ‰ฅ0.015%.

 

โ‘ขใ€€Quenched and Tempered Steel for Cold Heading and Cold Extrusionย 
NO. Grade Chemical Composition (Mass Fraction) /%
C Si Mn P S Cr Mo
1 ML25 0.23~0.28 0.10~0.30 0.30~0.60 โ‰ค0.025 โ‰ค0.025
2 ML30 0.28~0.33 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025
3 ML35 0.33~0.38 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025
4 ML40 0.38~0.43 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025
5 ML45 0.43~0.48 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025
6 ML15Mn 0.14~0.20 0.10~0.30 1.20~1.60 โ‰ค0.025 โ‰ค0.025
7 ML25Mn 0.23~0.28 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025
8 ML30Cr 0.28~0.33 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025 0.90~1.20
9 ML35Cr 0.33~0.38 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025 0.90~1.20
10 ML40Cr 0.38~0.43 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025 0.90~1.20
11 ML45Cr 0.43~0.48 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025 0.90~1.20
12 ML20CrMo 0.18~0.23 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025 0.90~1.20 0.15~0.30
13 ML25CrMo 0.23~0.28 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025 0.90~1.20 0.15~0.30
14 ML30CrMo 0.28~0.33 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025 0.90~1.20 0.15~0.30
15 ML35CrMo 0.33~0.38 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025 0.90~1.20 0.15~0.30
16 ML40CrMo 0.38~0.43 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025 0.90~1.20 0.15~0.30
17 ML45CrMo 0.43~0.48 0.10~0.30 0.60~0.90 โ‰ค0.025 โ‰ค0.025 0.90~1.20 0.15~0.30

 

 

 

โ‘ฃใ€€Boron-Containing Quenched and Tempered Steel for Cold Heading and Cold Extrusionย 
NO. Grade Chemical Composition (Mass Fraction) /%
C Sia Mn P S Bb Altc Others
1 ML20B 0.18~0.23 0.10~0.30 0.60~0.90 โ‰ค
0.025
โ‰ค
0.025
0.0008~0.0035 โ‰ฅ
0.020
2 ML25B 0.23~0.28 0.10~0.30 0.60~0.90
3 ML30B 0.28~0.33 0.10~0.30 0.60~0.90
4 ML35B 0.33~0.38 0.10~0.30 0.60~0.90
5 ML15MnB 0.14~0.20 0.10~0.30 1.20~1.60
6 ML20MnB 0.18~0.23 0.10~0.30 0.80~1.10
7 ML25MnB 0.23~0.28 0.10~0.30 0.90~1.20 โ€”
8 ML30MnB 0.28~0.33 0.10~0.30 0.90~1.20
9 ML35MnB 0.33~0.38 0.10~0.30 1.10~1.40
10 ML40MnB 0.38~0.43 0.10~0.30 1.10~1.40
11 ML37CrB 0.34~0.41 0.10~0.30 0.50~0.80 Cr:0.20~0.40
12 ML15MnVB 0.13~0.18 0.10~0.30 1.20~1.60 V:0.07~0.12
13 ML20MnVB 0.18~0.23 0.10~0.30 1.20~1.60 โ‰ค
0.025
โ‰ค
0.025
0.0008~
0.0035
โ‰ฅ
0.020
V:0.07~0.12
14 ML20MnTiB 0.18~0.23 0.10~0.30 1.30~1.60 Ti:0.04~0.10
Through consultation between the supplier and the buyer, the lower limit of silicon content can be less than 0.10%.
If the hardenability and mechanical properties meet the requirements, the lower limit of boron content can be relaxed to 0.0005%.
When measuring acid-soluble aluminum (Als), Als should be โ‰ฅ 0.015%.

 

โ‘คใ€€Non-Quenched and Tempered Steel for Cold Heading and Cold Extrusionย ๏ผˆๅบๅทๆ˜ฏ้”™็š„๏ผ‰
NO. Grade Chemical Composition (Mass Fraction) /%
C Si Mn P S Nb V
1 MFT8 0.16~0.26 โ‰ค0.30 1.20~1.60 โ‰ค0.025 โ‰ค0.015 โ‰ค0.10 โ‰ค0.08
2 MFT9 0.18~0.26 โ‰ค0.30 1.20~1.60 โ‰ค0.025 โ‰ค0.015 โ‰ค0.10 โ‰ค0.08
3 MFT10 0.08~0.14 0.20~0.35 1.90~2.30 โ‰ค0.025 โ‰ค0.015 โ‰ค0.20 โ‰ค0.10
ย According to the requirements of different strength levels and specifications, elements such as Cr and B can be added.

Comparison Table of Steel Grades by Country

โ‘ ใ€€Non-Heat-Treated Steel for Cold Heading and Cold Extrusion
GB GB/T 6478
-2001
ISO 4954
1993
EN 10263-2:
2001
JIS G3507-1:
2010
ASTM A29/
A29M-12
ML04Al ML04Al CC4A C4C โ€” 1005
ML06Al โ€” โ€” โ€” SWRCH6A 1006
ML08Al ML08Al CC8A C8C SWRCH8A 1008
ML10Al ML10Al CC11A C10C SWRCH10A 1010
ML10 CC11A C10C SWRCH10K 1010
ML12Al โ€” SWRCH12A 1012
ML12 SWRCH12K 1012
ML15Al ML15Al CC15A C15C SWRCH15A 1015
ML15 ML15 CC15K C15C SWRCH15K 1015
ML20Al ML20Al CC21A C20C SWRCH20A 1020
ML20 ML20 CC21K C20C SWRCH20K 1020

 

โ‘กใ€€Surface Hardening Steel for Cold Heading and Cold Extrusion
GB GB/T 6478
-2001
ISO 4954:
1993
EN 10263-2
2001
JIS G3507-1:
2010
ASTM A29/
A29M-12
ML18Mn ML18Mn CE16E4 C17E2C SWRCH18A 1018
ML20Mn ML22Mn CE20E4 C17E2C SWRCH22A 1022
ML15Cr โ€” SCr415 5115
ML20Cr ML20Cr 20Cr4E 17Cr3 SCr420 5120

 

โ‘ขใ€€Quenched and Tempered Steel for Cold Heading and Cold Extrusion
GB GB/T 6478
-2001
ISO 4954:
1993
EN 10263-4:
2001
JIS G3507-1:
2010
ASTM A29/
A29M-12
ML25 ML25 SWRCH25K 1025
ML30 ML30Mn CE28E4 SWRCH30K 1030
ML35 ML35Mn CE35E4 C35EC SWRCH35K 1035
ML40 ML40 CE40E4 SWRCH40K 1040
ML45 ML45 CE45E4 C45EC SWRCH45K 1045
ML25Mn ML25Mn CE28E4 SWRCH25K 1026

 

โ‘ฃใ€€Boron-Containing Quenched and Tempered Steel for Cold Heading and Cold Extrusion
GB GB/T 6478
-2001
ISO4954
1993
EN 10263-2:
2001
JIS G4053:
2008
ASTM A29/
A29M-12
ML30Cr โ€” SCr430 5130
ML35Cr ML37Cr 34Cr4E 34Cr4 SCr435 5135
ML40Cr ML40Cr 41Cr4E 41Cr4 SCr440 5140
ML45Cr โ€” โ€” SCr445 5145
ML20CrMo โ€” โ€” โ€” SCM420 4120
ML25CrMo โ€” 25CrMo4E 25CrMo4 SCM425 โ€”
ML30CrMo ML30CrMo SCM430 4130
ML35CrMo ML35CrMo 34CrMo4E 34CrMo4 SCM435 4135
ML40CrMo ML42CrMo 42CrMo4E 42CrMo4 SCM440 4140
ML45CrMo โ€” โ€” SCM445 4145

 

โ‘คใ€€Non-Quenched and Tempered Steel for Cold Heading and Cold Extrusion
GB GB/T 6478
-2001
ISO 4954:
1993
EN 10263-4:
2001
JIS G3508-1:
2010
ASTM A29/A29M-12
ASTM A510/A510M-13
ML20B ML20B CE20BG1 17B2 SWRCHB223 10B21
ML25B โ€” 25B2 SWRCHB526 10B26
ML30B ML28B CE28B 28B2 SWRCHB331 10B30
ML35B ML35B CE35B 38B2 SWRCHB234 10B35
ML15MnB ML15MnB โ€” 17MnB4 SWRCHB620 โ€”
ML20MnB ML20MnB CE20BG2 20MnB4 SWRCHB320 10B22
ML25MnB โ€” โ€” 27MnB4ใ€23MnB4 SWRCHB526 โ€”
ML30MnB 30MnB4 SWRCHB331 โ€”
ML35MnB ML35MnB 35MnB5E 37MnB5 SWRCHB734 โ€”
ML40MnB โ€” โ€”โ€” โ€” โ€”
ML37CrB โ€”โ€” 37CrB1E โ€” โ€”
ML20MnTiB ML20MnTiB โ€” โ€” โ€”
ML15MnVB ML15MnVB โ€” โ€” โ€” โ€”
ML20MnVB ML20MnVB โ€” โ€” โ€” โ€”